In recent years, the concept of green
development deeply rooted in the hearts of the people, with the number of
wastewater treatment plants in China has increased significantly, the volume of
wastewater treatment has increased significantly, and the wastewater treatment
capacity has been improved rapidly. In this context, the nation has put forward
policies such as the Water Pollution Prevention Action Plan (Water Ten) to set
higher requirements for national wastewater treatment standards. Therefore, how
to upgrade standard and improve the efficiency of wastewater treatment plants
has become a hot issue.
In order to satisfy the technical
requirements for the upgrading of wastewater treatment plants under high
emission standards, on August 27, 2019, the "China Water Supply and
Drainage" magazine cooperated with China Municipal Engineering North China
Design and Research Institute, China Municipal Engineering Central and South
China Design and Research Institute and more than ten institutes and the
companies held the "2019 China Drainage System Quality Improvement Conference"
in Ningbo, Zhejiang. Invited the leaders of the Ministry of Housing and
Urban-Rural Development, the China Civil Engineering Society, the China Urban
Water Supply and Drainage Association, and other experts in the national
drainage industry to interpret industry policies, share typical success cases
of wastewater treatment and upgrade, and discuss the future direction of
technology development, build platform of new technologies, new processes and
new equipment for wastewater treatment and upgrading introduction.
As an environmental protection company with
a large number of independent research and development of advanced technology
and plenty of practical experience, Mr. Liu Daoguang, Vice President of Techase
and Director of Technology Center of Techase, gave a speech in the topic of
“New Sludge Deep Dewatering Treatment System--Continuous Green Conditioning and
Fast High Pressure Press”, With continuous green conditioning technology, fast
high pressure filter press technology and equipment module integrates developed
by Techase in many practical cases, we proposed an effective upgrading plan of
sludge treatment. The speech caused great response and unanimous recognition
from the participants.
The New Sludge Deep Dewatering Treatment System
Industry Background
As a concentrate of pollutants after
wastewater treatment, sludge will cause more serious secondary environmental
hazards if handled inadvertently. The four major problems of sludge dewatering
are:
1. The
addition of iron salt and lime affects the sludge property. The powder
injection seriously affects the actual quantity of the sludge treatment and
limits the utilization of resources.
2. Traditional
press equipment has lower pressure and efficiency, higher energy consumption
and costs of spare parts replacement, larger footprint.
3. Low
level of concentration and conditioning equipment integration. Cannot satisfy
the industry dewatering requirements.
4. The
system is cumbersome, low level self-control, bad performance, and easy to
produce stench.
Technology Introduction
The new sludge deep dewatering treatment
system developed by Techase has been developed the technology new through the
old. By continuous green conditioning of the sludge, adding powder-free chemicals
to destroy the sludge cement structure and change the properties of the
particles so that reducing the water holding capacity and filtration resistance
of the sludge, and then effectively reduce the sludge. At the same time, the
process adopts a fully automatic control system, coupled with high-pressure
equipment such as super high pressure filter press, which can quickly reduce
the moisture content of sludge to below 50%, effectively improving the quality
and efficiency of sludge treatment. The modularization and integration of the
equipment has greatly reduced the cost of maintenance and replacement of the
equipment, thereby improving the efficiency of sludge treatment. Finally,
aerobic composting and other technologies can be used to make the sludge be
used in fields such as gardens to realize sludge resource utilization. The new
sludge deep dewatering treatment system not only brings convenience to the
subsequent sludge treatment, but also pay attention to the economic and
environmental balance of the sludge treatment and disposal process.
Technical Process
The new sludge deep dewatering treatment
system consists of four main parts: multi-plate screw thickening press,
continuous sludge condition system, super high pressure filter press, high
pressure plunger pump feeding system. Sludge is concentrated in multi-plate
screw thickening press with PAM, and then placed in the sludge buffer tank;
then pump into the continuous conditioning reactor for conditioning
modification with adding powder-free agent; finally, feeding pump sends the
sludge to the super high pressure filter press for pressing treatment, the
sludge cake after dewatering can be transported or recycled.
Technical Advantages
1.2.5~10MPa high pressure press, low
moisture content (50%~55%), high quality;
2. Integrate equipment and standardization
to reduce civil construction requirements and effectively save equipment costs
and land area;
3. Environment friendly liquid
conditioning, no powder feeding, thereby no increased dry solid, which is
conducive to subsequent resource utilization;
4. Reduce energy consumption by 30% and
spare parts replacement costs by more than 50%;
5. Fully automatic control system, the
system is easy to operate and maintain, and the site environment is neat and
friendly. Operation management is simple and efficient;
Application Cases